Rotating Electric Equipment Repair from Magnetech Industrial Services

Magnetech Industrial Services specializes in the repair of electrical-mechanical rotating equipment, including motors, generators, pumps, and turbines, as well as transformers, protective relays, switchgear and circuit breakers. Repairs and services on rotating electric equipment is a task best left to the experts.

We offer a state-of-the-art rotating electric equipment service program. Our tailored services are applicable to small, mid-size, and heavy machinery. It is important to keep heavy equipment in condition for it to deliver high-end performance. Our service technicians work round-the-clock to provide you with quality, cost effective solutions.

Rotating Electric Equipment service features:

MOTORS AND GENERATORS

• All makes and models
• Complete rewind, recondition or remanufacture
• PM & scheduled maintenance
• Motor redesign and UL re-rating Dynamic balancing
• Dynamometer load testing

TURBINES

• Complete mechanical and electrical inspections for total reliability
• Laser alignment
• Dry ice blast cleaning
• Complete overhauls

VACUUM PUMPS

• Repair and rebuild horizontal split case & vertical Preventive maintenance
• Complete machine shop services
• New equipment sales

To experience Magnetech’s superior workmanship, visit us at www.magnetechtransformrepair.com. We adhere to international quality standards on all of our products and services. Do business with us to see how we expand your horizon. We have years of experience in transformer, generator and motor repairs and our expertise will bring about an upward trend in performance figures.

Electric Motor Rebuilding from Magnetech Industrial Services

Electric motor rebuilding, if entrusted to the right firm, can save thousands of dollars. Magnetech Industrial Services does precisely that. We offer state-of-the-art electric motor rebuilding that is accentuated by our years of experience.

Our proven track record in the motor building industry speaks for itself in the form of repetitive customers who have put unwavering their trust in our products and services.

Electric Motor Rewind, Repair, & Remanufacture

• AC motors 1/4 HP to 80,000 HP (13.8kV)
• DC motors and generators 1/4 HP to 10,000 HP (750V)
• UL listed explosion-proof motors
• ABB, GE & TMEIC authorized service
• 12′ VPI
• Dynamic balancing to ANSI & ISO standards
• Dynamometer load testing
• Complete mechanical repair service

Motor Control Center (MCC) Retrofits

• All brands and styles
• Extends life of MCC 20-30 years without expense of replacing entire structure
• Includes starter, circuit breakers, control power transformers, relays and pilot devices
• Assembled, wired and tested then test fitted into original MCC structure

Motor Design & Diagnostics

• Motor modifications and UL re-rating
• Root cause failure analysis
• Performance verification and analysis

Cost-efficiency and on-time delivery are a given on our motor rebuild services. Feel free to log on to http://magnetechtransformerrepair.com/ to learn more about electric motor rebuilding. Our detailed website will prove beneficial in learning about our comprehensive motor repair services.

Cost-Saving Rewind Generator Stator Services at your Disposal

Rewinding generator stator is among the effective measures for saving production costs. Original settings help in restoring maximum performance from generators. Generators power machines installed in industrial and manufacturing plants. Thus, keeping the generator operating at top efficiency will help in increasing the total output and functioning of a machine. Features of rewind and generator field services:

Generator and motor field services

• 24/7 emergency callout service is offered when facing unexpected shutdowns and malfunctions.
• Scheduled outage services.
• Provide equipment installation and commissioning.
• Offer preventive and predictive maintenance, infrared thermal imaging, vibration analysis, oil analysis, borescope inspections, laser shaft alignment, and field balancing, PDMA Motor Circuit Evaluation and EMAX Electrical Testing. All these services promise smooth functioning of industrial generator.

Definite purpose motors

• Provide reactor coolant pump motors for maximum cooling and smooth operation of motor parts.
• Boiler feed pump motors.
• Circulating water pump motors.
• Traction motors
• Shredder motors
• Induced draft and forced draft fan motors, including Westinghouse PAM motors

Definite purpose generators

• Hydro turbines and generators – stator rewinds, rotor rewinds, on-site rewinds
• Wind generators – rewinds and up-tower services
• Steam or combustion turbines and generators
• Class I rail main generators, alternators, and auxiliary equipment

It is important for you to invest your money in the right manner. A rewind service can prove beneficial and cost efficient in the long run.

Why Magnets Fail

Under normal operating conditions, lifting magnets will require repairs due to continued use over an extended period of time when insulation deteriorates and metal components wear. However, lifting magnets will require premature repairs for the following reasons:

• Duty cycle is not observed.
  
• Higher than nameplate voltage is applied.
• Magnet leads become disconnected or severed while energized.
• Discharge circuit in controller is not working properly.
• Magnet is placed directly on the ground or in water.
• Voltage is turned on prior to contacting the load.
• Free falling.
• Casting to retrieve material.
• Magnet is used as a battering ram.

Premature magnet repairs and failures lead to downtime and unnecessary repair costs. To preserve the life of your magnet and avoid unnecessary repairs, use the following guidelines:

• When a magnet is energized, heat is being generated. Therefore, the magnet should not be energized until it is in contact with the load. This practice also prevents pieces from jumping up and damaging the bottom place, and allows the magnet to get a full load.
• Observe the duty cycle. This gives the magnet time to cool, and should allow the magnet to operate at its designed rating throughout the day.
• Keep the magnet dry.
• Watch the magnet temperature by monitoring the duty cycle, voltage and amps.
• Heat is dissipated through the magnet’s bottom plate faster than any other part of the magnet, so do not store the magnet on the ground. Magnets will also absorb moisture from the ground, which can lead to shorted and/or grounded conditions in the windings.
• When not in use, the magnet should be placed on wood timbers or a stand that allows air to circulate around the entire magnet. Magnets stored outside should be covered.

Magnetech offers operator training seminars to magnet owners that provide the insight and knowledge needed to properly and safely operate the magnet resulting in less downtime and repair costs. Magnet owners and operators can get more value and durability out of their magnets through Magnetech’s operator training.

How to Select the Best Locomotive Main Generator Repair Services

Locomotive main generator rewind services can restore the generator to original performance. It would also contribute in saving time and money. Purchasing a new generator can be costly and time consuming as customers could end up waiting for months before their new generator is delivered. Solve this problem by rewinding the generator to like-new condition. Before you zero in on a provider for the restoration of a locomotive generator, it is important that you do your homework.. The process is easy and simple; it can save thousands of dollars if you get it right the first time.

Guidelines for selecting locomotive main generator repair:

• Use the internet to research potential service providers.
• Check for those providers that have a membership with railroad associations. This would give you an assurance that the provider is knowledgable in its field.
• The provider should own certifications from:
1. Association of American Railroads (AAR)
2. UL® Certified
• Look at past projects of the firm. Client comments and testimonials will give you a clearer picture about the quality of services offered.
• Look for a provider who offers multiple related services, such as AC/DC motor rewinds, alternator rewind, cooling fan refurbishment, and electrical/pneumatic control reconditioning.. Being able to deal with a single vendor for maintenance of multiple components saves you money.
• Look for 24/7 emergency services. To solve breakdown problems, it is important to provide round-the-clock service.
• Request quotes from several providers, and then go ahead with the selection.

High-End Rectangular lifting magnets from Magnetech Industrial Services

Magnetech Industrial Services is your trusted partner for magnet repair, lifting, and rewind. We provide rectangular-lifting magnets for railroad yards, foundries, slag reclamation, demolition industry, steel mills, metal and scrap industries and shipyards. Magnetech offers a wide variety of lifting magnets; our team of engineers can design magnets according to your required configuration and size.

Industrial Services from Magnetech are ISO 9001:2008 certified, AAR M-1003 certified, and UL® certified. This puts our services one step ahead of the competition. Magnets are constructed using steel with class H insulation circling the coil. Magnetech provides round-the-clock services, giving you access to world-class repairs and services anytime you need them. Please visit http://magnetechtransformerrepair.com for more information.

Rectangular lifting magnets offered by Magnetech:

Tri- Polar

Used for - slabs, plates, rebar, pipes, billets, structural shapes, also includes unloading of rail cars, hard to reach areas, and mini-melt shop.

• Standard 230 VDC – special voltages available
• Copper or aluminum windings
• Hot bottom designs
• Available in various sizes
• Customized pole shoes available for irregularly shaped materials

Bi-Polar Magnets

Used for - lifting rebar, pipes, bars, billets, structural I-beams, and H-beams.

• Steel mill duty
• Standard 230 VDC – special voltages available
• Copper or aluminum windings
• Hot bottom designs
• Available in various sizes
• Customized pole shoes available for irregularly shaped materials

Railroad Magnets

User for – tie plate, rail, rail spikes, rail wheels, plate, rebar and scrap

• Railroad duty
• Standard 230 VDC – special voltages available
• Copper or aluminum windings
• Customized pole shoes or lifting ears

Railroad Services: Locomotive Main Generator Repair

The railroad and locomotive industry is an important link in the American economy. Magnetech Industrial Services, Inc. provides locomotive main generator repair to keep operations in this industry on-track.

The Association of American Railroads (AAR) has certified Magnetech Industrial Services as compliant with the M-1003 Quality Standard for rebuilding traction motors, main generators and alternators, fans, and blower motors used in locomotive engines. It is a verifiable assurance of quality for our Class I and shortline customers across the United States and Canada.

Magnetech provides maintenance and repair services for EMD and GE generators, alternators and traction motors as well as ALCO generators and alternators.

Our 24/7 emergency response ensures that our services are available when you need them the most. When you choose Magnetech as your service and maintenance partner, quality, cost savings, and on-time delivery are a given.

Visit our web site at www.magnetechtransformerrepair.com for more information.