Magnetech’s Circular Lifting Magnets

Magnetech’s offers a variety of circular lifting magnets that are designed for the steel and slag industries. You’ll find our circular lifting magnets in steel mills, foundries, slag processing plants, and in scrap metal applications.

Mill Duty “H” Series

The Mill Duty ”H” Series is available in 40-inch to 84-inch diameters, with your choice of an aluminum or copper coil. This circular lifting magnet has been engineered specifically to meet the requirements of steel manufacturing and processing.

The fabricated steel construction maximizes the lift-to-weight ratio without sacrificing strength or durability. Standards include:

• 75% duty cycle
• Maximized lift-to-weight ratio
• Class “H” insulation throughout
• 3 leg conventional chain assemblies„
• Strong, durable fabricated steel construction
• Waterproof double welded and sealed terminal box

Slag Reclamation “B” Series

The Slag Reclamation “B” series comes in both a 58-inch diameter and a 68-inch diameter. Both are available with either an aluminum or copper coil.

This circular lifting magnet has been carefully engineered to meet the heavy duty requirements of slag reclamation. Each one has been manufactured to withstand punishing physical conditions found in slag reclamation processing with:

• 75% duty cycle
• Maximized lift-to-weight ratio
• Class “H” insulation throughout
• 3 leg conventional chain assemblies„
• Thicker case walls for abusive applications
• Strong, durable fabricated steel construction
• Waterproof double welded and sealed terminal box
• Water resistant layer welded onto the center and outer poles
• High impact resistant, heavy duty manganese bottom plate.

„Magnetech provides exactly the circular lifting magnet you want. Contact us today.„

Features of Electric Motor Rebuilding Services

Magnetech Industrial Services offers high quality, on time Electric Motor Rebuilding Services. We have years of experience in the field and apt tools to provide 100% electric motor repairs. Our technicians have decades of experience that have proven efficient for our customers.

Electric Motor Rewind, Repair, and Remanufacture

• AC motors 1/4 HP to 80,000 HP (13.8kV)
• DC motors and generators 1/4 HP to 10,000 HP (750V)
• UL listed explosion-proof motors
• ABB, GE & TMEIC authorized service
• 12′ VPI
• Dynamic balancing to ANSI & ISO standards
• Dynamometer load testing
• Complete mechanical repair service

Motor Design and Diagnostics

• Motor modifications and UL re-rating
• Root cause failure analysis
• Performance verification and analysis

Motor Field Services

• 24/7 emergency callout
• Scheduled outage service
• Equipment removal
• Equipment installation and commissioning
• Preventive and predictive maintenance, including infrared thermal imaging
• Vibration analysis
• Oil analysis
• Borescope inspections
• Laser shaft alignment
• Field balancing
• PDMA Motor Circuit Evaluation
• Emax Electrical Testing

Go to http://magnetechtransformerrepair.com/ for more information on our electric motor rebuilding services. Magnetech holds ISO 9001:2008, AAR-M-1003 and UL® certification for quality services you can trust. We are a member of reputable industry organizations such as:

• Electrical Apparatus Service Association
• American Wind Energy Association
• Electrical Generating Systems Association
• Association of Iron and Steel Technology
• Institute of Scrap Recycling Industries
• National Slag Association

AC & DC motors Repair and Rewind from Magnetech

Magnetech Industrial Services is your leader in repair, rewind and remanufacture of AC & DC motors. We have years of experience with engineers who work round the clock and deliver exceptional output.

Electric Motor Rewind, Repair, and Remanufacture services:

• AC motors 1/4 HP to 80,000 HP (13.8kV)
• DC motors and generators 1/4 HP to 10,000 HP (750V)
• UL listed explosion-proof motors
• ABB, GE & TMEIC authorized service
• 12′ VPI
• Dynamic balancing to ANSI & ISO standards
• Dynamometer load testing
• Complete mechanical repair service

Motor Design and Diagnostics

• Motor modifications and UL re-rating
• Root cause failure analysis
• Performance verification and analysis

Definite Purpose Motors

• Reactor coolant pump motors
• Boiler feed pump motors
• Circulating water pump motors
• Traction motors
• Shredder motors
• Induced draft and forced draft fan motors, including Westinghouse PAM motors

If you have a specific AC & DC motor repair, rewind or remanufacture requirement then please call for a quote at 800-837-1614. Please visit http://magnetechtransformerrepair.com for more details on our products and services.

Rotating Electric Equipment Repair from Magnetech Industrial Services

Magnetech Industrial Services specializes in the repair of electrical-mechanical rotating equipment, including motors, generators, pumps, and turbines, as well as transformers, protective relays, switchgear and circuit breakers. Repairs and services on rotating electric equipment is a task best left to the experts.

We offer a state-of-the-art rotating electric equipment service program. Our tailored services are applicable to small, mid-size, and heavy machinery. It is important to keep heavy equipment in condition for it to deliver high-end performance. Our service technicians work round-the-clock to provide you with quality, cost effective solutions.

Rotating Electric Equipment service features:

MOTORS AND GENERATORS

• All makes and models
• Complete rewind, recondition or remanufacture
• PM & scheduled maintenance
• Motor redesign and UL re-rating Dynamic balancing
• Dynamometer load testing

TURBINES

• Complete mechanical and electrical inspections for total reliability
• Laser alignment
• Dry ice blast cleaning
• Complete overhauls

VACUUM PUMPS

• Repair and rebuild horizontal split case & vertical Preventive maintenance
• Complete machine shop services
• New equipment sales

To experience Magnetech’s superior workmanship, visit us at www.magnetechtransformrepair.com. We adhere to international quality standards on all of our products and services. Do business with us to see how we expand your horizon. We have years of experience in transformer, generator and motor repairs and our expertise will bring about an upward trend in performance figures.

Electric Motor Rebuilding from Magnetech Industrial Services

Electric motor rebuilding, if entrusted to the right firm, can save thousands of dollars. Magnetech Industrial Services does precisely that. We offer state-of-the-art electric motor rebuilding that is accentuated by our years of experience.

Our proven track record in the motor building industry speaks for itself in the form of repetitive customers who have put unwavering their trust in our products and services.

Electric Motor Rewind, Repair, & Remanufacture

• AC motors 1/4 HP to 80,000 HP (13.8kV)
• DC motors and generators 1/4 HP to 10,000 HP (750V)
• UL listed explosion-proof motors
• ABB, GE & TMEIC authorized service
• 12′ VPI
• Dynamic balancing to ANSI & ISO standards
• Dynamometer load testing
• Complete mechanical repair service

Motor Control Center (MCC) Retrofits

• All brands and styles
• Extends life of MCC 20-30 years without expense of replacing entire structure
• Includes starter, circuit breakers, control power transformers, relays and pilot devices
• Assembled, wired and tested then test fitted into original MCC structure

Motor Design & Diagnostics

• Motor modifications and UL re-rating
• Root cause failure analysis
• Performance verification and analysis

Cost-efficiency and on-time delivery are a given on our motor rebuild services. Feel free to log on to http://magnetechtransformerrepair.com/ to learn more about electric motor rebuilding. Our detailed website will prove beneficial in learning about our comprehensive motor repair services.

Cost-Saving Rewind Generator Stator Services at your Disposal

Rewinding generator stator is among the effective measures for saving production costs. Original settings help in restoring maximum performance from generators. Generators power machines installed in industrial and manufacturing plants. Thus, keeping the generator operating at top efficiency will help in increasing the total output and functioning of a machine. Features of rewind and generator field services:

Generator and motor field services

• 24/7 emergency callout service is offered when facing unexpected shutdowns and malfunctions.
• Scheduled outage services.
• Provide equipment installation and commissioning.
• Offer preventive and predictive maintenance, infrared thermal imaging, vibration analysis, oil analysis, borescope inspections, laser shaft alignment, and field balancing, PDMA Motor Circuit Evaluation and EMAX Electrical Testing. All these services promise smooth functioning of industrial generator.

Definite purpose motors

• Provide reactor coolant pump motors for maximum cooling and smooth operation of motor parts.
• Boiler feed pump motors.
• Circulating water pump motors.
• Traction motors
• Shredder motors
• Induced draft and forced draft fan motors, including Westinghouse PAM motors

Definite purpose generators

• Hydro turbines and generators – stator rewinds, rotor rewinds, on-site rewinds
• Wind generators – rewinds and up-tower services
• Steam or combustion turbines and generators
• Class I rail main generators, alternators, and auxiliary equipment

It is important for you to invest your money in the right manner. A rewind service can prove beneficial and cost efficient in the long run.

Why Magnets Fail

Under normal operating conditions, lifting magnets will require repairs due to continued use over an extended period of time when insulation deteriorates and metal components wear. However, lifting magnets will require premature repairs for the following reasons:

• Duty cycle is not observed.
  
• Higher than nameplate voltage is applied.
• Magnet leads become disconnected or severed while energized.
• Discharge circuit in controller is not working properly.
• Magnet is placed directly on the ground or in water.
• Voltage is turned on prior to contacting the load.
• Free falling.
• Casting to retrieve material.
• Magnet is used as a battering ram.

Premature magnet repairs and failures lead to downtime and unnecessary repair costs. To preserve the life of your magnet and avoid unnecessary repairs, use the following guidelines:

• When a magnet is energized, heat is being generated. Therefore, the magnet should not be energized until it is in contact with the load. This practice also prevents pieces from jumping up and damaging the bottom place, and allows the magnet to get a full load.
• Observe the duty cycle. This gives the magnet time to cool, and should allow the magnet to operate at its designed rating throughout the day.
• Keep the magnet dry.
• Watch the magnet temperature by monitoring the duty cycle, voltage and amps.
• Heat is dissipated through the magnet’s bottom plate faster than any other part of the magnet, so do not store the magnet on the ground. Magnets will also absorb moisture from the ground, which can lead to shorted and/or grounded conditions in the windings.
• When not in use, the magnet should be placed on wood timbers or a stand that allows air to circulate around the entire magnet. Magnets stored outside should be covered.

Magnetech offers operator training seminars to magnet owners that provide the insight and knowledge needed to properly and safely operate the magnet resulting in less downtime and repair costs. Magnet owners and operators can get more value and durability out of their magnets through Magnetech’s operator training.

How to Select the Best Locomotive Main Generator Repair Services

Locomotive main generator rewind services can restore the generator to original performance. It would also contribute in saving time and money. Purchasing a new generator can be costly and time consuming as customers could end up waiting for months before their new generator is delivered. Solve this problem by rewinding the generator to like-new condition. Before you zero in on a provider for the restoration of a locomotive generator, it is important that you do your homework.. The process is easy and simple; it can save thousands of dollars if you get it right the first time.

Guidelines for selecting locomotive main generator repair:

• Use the internet to research potential service providers.
• Check for those providers that have a membership with railroad associations. This would give you an assurance that the provider is knowledgable in its field.
• The provider should own certifications from:
1. Association of American Railroads (AAR)
2. UL® Certified
• Look at past projects of the firm. Client comments and testimonials will give you a clearer picture about the quality of services offered.
• Look for a provider who offers multiple related services, such as AC/DC motor rewinds, alternator rewind, cooling fan refurbishment, and electrical/pneumatic control reconditioning.. Being able to deal with a single vendor for maintenance of multiple components saves you money.
• Look for 24/7 emergency services. To solve breakdown problems, it is important to provide round-the-clock service.
• Request quotes from several providers, and then go ahead with the selection.

High-End Rectangular lifting magnets from Magnetech Industrial Services

Magnetech Industrial Services is your trusted partner for magnet repair, lifting, and rewind. We provide rectangular-lifting magnets for railroad yards, foundries, slag reclamation, demolition industry, steel mills, metal and scrap industries and shipyards. Magnetech offers a wide variety of lifting magnets; our team of engineers can design magnets according to your required configuration and size.

Industrial Services from Magnetech are ISO 9001:2008 certified, AAR M-1003 certified, and UL® certified. This puts our services one step ahead of the competition. Magnets are constructed using steel with class H insulation circling the coil. Magnetech provides round-the-clock services, giving you access to world-class repairs and services anytime you need them. Please visit http://magnetechtransformerrepair.com for more information.

Rectangular lifting magnets offered by Magnetech:

Tri- Polar

Used for - slabs, plates, rebar, pipes, billets, structural shapes, also includes unloading of rail cars, hard to reach areas, and mini-melt shop.

• Standard 230 VDC – special voltages available
• Copper or aluminum windings
• Hot bottom designs
• Available in various sizes
• Customized pole shoes available for irregularly shaped materials

Bi-Polar Magnets

Used for - lifting rebar, pipes, bars, billets, structural I-beams, and H-beams.

• Steel mill duty
• Standard 230 VDC – special voltages available
• Copper or aluminum windings
• Hot bottom designs
• Available in various sizes
• Customized pole shoes available for irregularly shaped materials

Railroad Magnets

User for – tie plate, rail, rail spikes, rail wheels, plate, rebar and scrap

• Railroad duty
• Standard 230 VDC – special voltages available
• Copper or aluminum windings
• Customized pole shoes or lifting ears

Railroad Services: Locomotive Main Generator Repair

The railroad and locomotive industry is an important link in the American economy. Magnetech Industrial Services, Inc. provides locomotive main generator repair to keep operations in this industry on-track.

The Association of American Railroads (AAR) has certified Magnetech Industrial Services as compliant with the M-1003 Quality Standard for rebuilding traction motors, main generators and alternators, fans, and blower motors used in locomotive engines. It is a verifiable assurance of quality for our Class I and shortline customers across the United States and Canada.

Magnetech provides maintenance and repair services for EMD and GE generators, alternators and traction motors as well as ALCO generators and alternators.

Our 24/7 emergency response ensures that our services are available when you need them the most. When you choose Magnetech as your service and maintenance partner, quality, cost savings, and on-time delivery are a given.

Visit our web site at www.magnetechtransformerrepair.com for more information.

Magnetech Offers Rewind Generator Stator Services

Magnetech Industrial Services offers Rewind Services for industrial motors and generators. Magnetech also provides repair, reconditioning, and remanufacturing of transformers to industry standards.

If you need preventive maintenance services or diagnostic or field services on AC/DC motors or generators, call the Magnetech service experts.Our dedicated team of technicians offers value-driven repair and maintenance services that you can trust.

Motor Repair, Rewind & Remanufacture include:

• AC motors 1/4 HP to 80,000 HP (13.8kV)
• DC motors and generators 1/4 HP to 10,000 HP (750V)
• UL listed explosion-proof motors
• ABB, GE & TMEIC authorized service
• 12-ft VPI
• Dynamic balancing to ANSI & ISO standards
• Dynamometer load testing to 13.8 kV
• Complete mechanical repair service

Generator and Motor Field Services include:

• 24/7 emergency callout
• Scheduled outage service
• Equipment removal
• Equipment installation and commissioning
• Infrared thermal imaging, vibration analysis, laser shaft alignment, EMAX electrical testing, borescope inspection, and PDMA motor circuit evaluation.

Our services can be tailored to your needs and schedules. Magnetech takes pride in its ISO quality services for industrial machinery repair and maintenance.

Gain maximum benefits with competitive pricing for AC and DC motor repairs. Magnetech offers 24/7 emergency service on all makes and models of AC/DC motors and generators. Expect our services to be on-time and within budget. Please visit www.magnetechtransformerrepair.com for more information on our products and services.

Switchgear Rebuild for Industrial Applications

 

Magnetech provides total maintenance and repair services for circuit breakers and switchgear in all applications of use. Our knowledge and experience in the industrial, commercial, and utility markets enables us to provide a full complement of services for all major OEM types.

In keeping with this, Magnetech offers complete switchgear and circuit breaker preventive maintenance services. We inspect and test to industry standards all critical aspects of your equipment and follow-up with a comprehensive report.

The switchgear rebuild specialists
 
Our switchgear rebuild and reconditioning services are among the best in the industry. Rigorous testing ensures that every aspect of your switchgear is reinstated to its original performance standards.

Magnetech offers:

• On-site repair services and preventive maintenance
• Customized repair options according to your needs
• Recondition and refurbishment services
• Needs assessment
• Turnkey switchgear and circuit breaker upgrades
• Retrofits
• Custom bus fabrication
• Thermographic analysis and inspection
• Emergency 24/7 services
• Go to http://magnetechtransformerrepair.com/ more information about our service offerings.

Circular Lifting Magnets for Industrial Purposes

Magnetech Industrial Services manufactures high quality circular lifting magnets for several industrial purposes. Scrap and heavy machinery moving are two sectors where lifting magnets are used. Magnetech has magnetic lifting devices for every industrial and commercial application.

Our exceptional circular lifting magnet services include:

• Customized design for spreader beams
• Supply of accessories including controls, chains, separators and hooks
• Newly designed Magnetech Generator and lifting magnet
• Field service with on-site lifting magnet and accessory system installation
• End-to-end solution for lifting magnet rebuild and rewind options
• Load test certification
• MagneTrac® Asset Management Services
• Authorized Hubbell Control, Apex, and EDP Conception representative
• Lifting magnet operator seminars
• Access to premier magnet system parts department

Our services are completely flexible and offer you a range of options to choose from. Magnetech takes pride in adhering to international standards like ISO 9001:2008 for industrial machinery.

All our services are code-compliant and are validated by strict quality tests. We have years of experience in manufacturing scrap lifting magnets, these magnets perform in the most rigorous environments. Harsh environment cannot cast its effect on the performance of these magnets; we have engineered the product to perform in any environment.

For more information on circular lifting magnets,go to http://magnetechtransformerrepair.com/lifting-magnet-sales-repair-rewind/. Gain maximum benefits with competitive pricing for industrial magnets.

Magnetech Industrial, Inc. – A Legacy of Quality Services

Magnetech Industrial Services is the industry’s most trusted partner for industrial and power system equipment service and repair. Our years of experience backed with ISO 9001:2008, AAR M-1003 and UL certification plays an important role in offering unmatched expertise where industrial and utility equipment services are concerned. That’s precisely why we are the first choice in mission-critical situations.

We have been offering state-of-the-art solutions on electrical, mechanical and power system equipment since 2000. Ever since our incorporation, we have tactically carried out several acquisitions for a phased expansion of our business. It is our customers that have ultimately benefitted from this ever-expanding umbrella of services. Magnetech Industries offers products and services such as:
                                                                                                                                      

• Transformer Repair and Rewind
• Generator Motor Repair and Rewind
• Lifting Magnet Sales Repair and Rewind
• Field Services
• Generators – Standby and Mobile
• Hydroelectric Services
• MagneTrac®
• Naval/Marine Services
• Overhead Crane Services
• Power System Services
• Preventive/Predictive Maintenance
• Railroad Services
• Total Motor Management ®
• Wind Power Services

We are committed to conducting our business with unsurpassed quality values and outstanding customer service. Magnetech offers 24/7 emergency response. Expect competitive pricing and highly responsive services from our team of engineers and technicians.

Magnetech Provides solutions for industries such as:

• Automotive
• Chemical Processing
• Food Processing
• Metal Producing
• Metalworking
• Plastics and Rubber
• Power Generation and Distribution
• Pulp and Paper
• Rail, Light and Class 1
• Wastewater Treatment

Our services speak for themselves. Visit http://magnetechtransformerrepair.com/ to learn how we can make your equipment operate better.